EU ROHS electronic hazardous material test report application process for camera
Date：2025-10-29 09:23:18 Classification
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According to the EU RoHS Directive (2011/65/EU and its amendments), cameras, as electronic and electrical products, must pass hazardous substances testing before being exported to the EU. Here is a simplified full-process guide:
I. Core Regulatory Requirements
1. Controlled Substances and Limits
| Substance Name | Limit (ppm) | Common High-Risk Components
| Lead (Pb) | 1000 | Solder, Batteries, Lens Glass
| Cadmium (Cd) | 100 | Plating, Switch Contacts
| Mercury (Hg) | 1000 | Backlight Modules, Sensors
| Hexavalent Chromium (Cr⁶⁺) | 1000 | Metal Housings, Screws
| Polybrominated Biphenyls (PBBs) | 1000 | Plastic Housings, Circuit Boards
| Polybrominated Diphenyl Ethers (PBDEs) | 1000 | Flame Retardants, Cables
| 4 Phthalate Substances* | 1000 | Rubber Components, Cable Sheaths
> *Note: DEHP/BBP/DBP/DIBP (Mandatory control scope expanded to all electronic devices from 2025)
II. Full Testing Process (5 Steps)
Step 1: Product Disassembly and BOM List Creation
- Key Actions:
- Disassemble the camera into homogeneous materials (e.g., lens glass, PCB solder, plastic casing, etc.)
- Compile a BOM list including the materials, weights, and suppliers of all components
- Key Focus Areas:
> Batteries (lithium batteries containing cobalt/nickel), solder (lead risk), lens coatings (cadmium/chromium), flexible circuit boards (brominated flame retardants)
Step 2: Laboratory Selection and Testing Standards
- Qualification Requirements:
- ISO/IEC 17025 certification + EU RoHS accreditation
- Testing Methods:
| Testing Items | Standard Methods | Sample Requirements
| Heavy Metals | EN 62321-3/4 | Homogeneous materials above 50mg
| Brominated Flame Retardants | EN 62321-6 | Polymers above 100mg
| Phthalate | EN 62321-8 | Liquid/Solid Separation Testing
Step 3: Sample Submission and Testing
- Sample Quantity: 1-2 complete units + spare samples of high-risk components (e.g., batteries, PCBs)
- Cycle and Cost:
- Routine Testing: 5-7 working days (cost approximately ¥1000-2000/model)
- Expedited Service: 3 working days (cost +30%)
Step 4: Report Review and Rectification
- Handling Common Nonconformities:
| Problematic Substances | Alternative Solutions | Cost Impact
| Lead Solder | Tin-Silver-Copper (SAC305) Alloy | +15% Material Cost
| PBDE Flame Retardant | Phosphorus-based Flame Retardant (e.g., TPP) | +8% Plastic Cost
| Cadmium Plating | Chromium-Free Passivated Zinc Coating | +5% Surface Treatment Fee
Step 5: Obtain Compliance Report and DOC
- Report Contents:
- Laboratory accreditation page + sample photos + test data sheet (with limit comparison)
- Clear conclusion: "Complies with (EU) 2011/65 and amendments"
- Declaration of Conformity (DoC):
- Must include: product model, manufacturer address, regulatory basis, signatory information
III. Key Points for Continuous Compliance
1. Supply Chain Management
- Require suppliers to provide RoHS test reports for raw materials (updated annually)
- Sign environmental agreements (clearly defining compensation clauses for exceeding standards)
2. Change Control
- Any design/supplier changes require retesting (e.g., changes to lens coating processes)
3. Document Retention
- Test reports + DoC must be retained for 10 years after product discontinuation (Art. 16 of RoHS 2)
IV. New Regulations Warning for 2025
- PFAS Restriction Proposal:
Perfluoroalkyl substances are expected to be restricted starting in 2026 (potentially affecting camera waterproof coatings and cables).
- Digital Passport (DPP):
New EU regulations require electronic DoCs linked to a QR code (mandatory in 2027)
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