Children's electronic toys China GB/T19865-2024 testing process

Date：2025-07-24 09:47:44 Classification ：【question】 Visits：669

According to GB/T19865-2024 "Safety of Electric Toys" standard (replacing the 2005 version), the testing process of children's electric toys can be summarized into the following steps, combined with the latest standard requirements and industry practices:

I. Core testing process

1. Preliminary preparation and application

- Document submission:

- Product manual, circuit diagram, key component list (safety parts and electromagnetic compatibility parts)

- Altitude statement, product nameplate, factory inspection questionnaire

- New requirements: wireless function manual, data security statement (applicable to smart toys)

- Sample preparation:

- Pretreatment according to standard requirements (such as drop, tension test)

- Must include batteries and all accessories, and mark model differences

2. Laboratory testing phase

- Safety performance test:

- Electrical safety: input power deviation, temperature rise test (metal parts ≤45K), withstand voltage test (250V/1min)

- Mechanical and physical safety: impact test (0.7J impact 6 times), small parts anti-swallowing, corner sharpness assessment

- Battery safety: overcharge/short circuit protection, battery compartment double lock design (child-proof)

- Chemical and material testing:

- Phthalates (≤0.1%), heavy metal migration (lead, cadmium, etc.)

- Flame retardancy: non-metallic shells must pass 750℃ glow wire test

- New items (new in 2024 version):

- Electromagnetic compatibility (EMC): wireless toys must meet radiation limits

- Optical radiation safety: LED light sources need to evaluate blue light hazards (Appendix E)

- Internet of Things security: data encryption and privacy protection verification

3. Report review and evidence collection

- Testing agency issues report (usually 5-7 working days)

II. Key differences between the new and old standards reminder items: GB/T 19865-2005: GB/T 19865-2024

Battery safety: Basic short circuit test: Double fault protection + foreign object detection (FOD)

Insulation requirements: Creepage distance ≥ 0.5mm: Added metal parts gap ≥ 2.5mm + 1mm

Smart toys: Not covered: Added wireless safety and AI ethics assessment requirements

Test method: Tidal test for 48 hours: Extended to 72 hours (harsh environment simulation)

3. Time cost control:

- Choose a laboratory with CNAS/CMA qualifications (such as Dezewei) to avoid repeated testing due to invalid reports.

- Expedited service can shorten the cycle to 3 days, but it requires additional fees.

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